Repairs to Sanibel Causeway Finished Early

When hurricane Ian invaded Florida late last month, one of the most reported areas of destruction was the Sanibel Causeway, a three-mile-long stretch of road that connects Sanibel Island to the Florida mainland. It consists of three individual bridge spans with two manmade causeway islands in between. The storm caused severe damage and even complete destruction to some areas of the causeway, cutting off access to the island and its 6,300 residents.

Fast response

The Florida DOT quickly enacted a plan to make temporary repairs with support from Governor DeSantis and other agencies. Jacksonville-based Superior Construction and Miami-based de Moya Group worked together to overcome numerous challenges including two large sections of roadway that had to be rebuilt and five approach slabs on two connecting islands.

The first obstacle was clearing debris, and lots of it. One of the project leaders said photos didn’t do justice and there was debris everywhere, preventing access to some parts of the jobsite. Early on workers had to use boats to get from site to site because some areas of washout were so severe. Other challenges included feeding and housing about 150 workers and staff, providing power via generators, and restoring cell phone and internet communications.

A team effort

Materials were dredged and transported to rebuild causeway islands and other areas that were washed out. Ajax Paving, based in North Venice, repaired roadways and laid new asphalt. Many resources to assist in rebuild planning were made available including drones, underwater survey equipment, and barges. Drones were especially essential for tracking progress and surveying jobsites from a high viewpoint.

A job well done

Crews working around the clock and staying in constant communication allowed them to complete the repairs in 15 days. This was 12 days ahead of the target date of October 31st. The repaired roadway offers temporary access to residents and construction workers, but the Superior and deMoya companies are preparing for the second stage of the project, which is a better built and stronger causeway. Plans to be submitted to Florida DOT and Lee County include more resilient seawalls and elevating parts of the causeway.

Information for this article provided by Construction Dive. Read the entire story by clicking here. Image above courtesy of Superior Construction.

October 28, 2022

Mini Crawler Cranes – Maximum Advantages

Not all cranes are created equally. When it comes to working within a confined jobsite, mini crawler articulated cranes are often the answer to lifting challenges. Their ability to navigate difficult routes and fit through tight entryways, yet lift significant amounts of weight, add value despite their modest appearance. The May issue of International Cranes Magazine highlights some of the mini crawler cranes available.

Easy movement

Austrian manufacturer Palfinger has designed a crane that can separate from its crawler unit, allowing it to walk on its outriggers with movements like a crab. This allows easy sideways and forward movement inside of factories and warehouse areas. Additionally, the crane sitting on the floor is ideal for worksites with lower ceilings and overhead clearance.

Jekko offers several models of its mini crawler cranes designed to fit through a standard single doorway or even inside of an elevator. The Italy-based company says their JF545 combines the performance of a truck-mounted crane with the benefit of a self-propelled crawler chassis. It features a small size (17.7 x 5.9 x 9.1 feet) combined with six-extension main boom and total lifting power of just over 17 tons.

Big and small

Mammoet is well-known for their massive crawler and ring cranes to mobile truck and all terrain cranes, but in 2018 introduced the Hoeflon C10 mini crawler. At a width of just 2.62 feet and maximum lifting capacity of 4.4 US tons, it can reach a total of 62 feet while lifting 460 pounds. It’s powered by a three-cylinder diesel or all-electric engine.

GGR Group offers several mini crawlers including the TMC 525. It is designed to travel on slopes and rough or uneven terrain with a continuous slewing system for improved load placement control. It has a width of just 2.56 feet and maximum lift height of 105 feet. The standard model includes a diesel engine, but a lithium-ion battery powered version is available.

More details can be read at International Cranes’ website by clicking here.

May 17, 2022

Manufacturer Grove Adds Two New AT Crane Choices

German crane manufacturer Grove has added two new offerings to its all-terrain crane selection. During recent customer events at their Willhelmshaven facility, Grove rolled out two five-axle, long-boomed cranes for display: the 132-ton GMK5120L and 165-ton GMK5150XL. The latter joins two other 165-ton AT cranes already in Grove’s lineup.

Not a lot of details are known about these two cranes, but here are some key specifications that Grove has released:

GMK5120L

GMK5150XL

Additionally, visitors to the event were able to see Grove’s upgraded 441-ton GMK6400-1 firsthand after only viewing a virtual launch last year. Improvements to this model include the Manitowoc Crane Control System and a hydraulic system that offers faster speeds and smoother operation.

Grove’s all-terrain cranes can now use HVO (Hydrotreated Vegetable Oil) diesel fuel. HVO is a completely renewable diesel alternative based on vegetable oils, grease waste, and residues from food industry and agriculture. CO2 Emissions while using HVO can be reduced by up to 90% compared to conventional diesel fuel.

Vice President Product Management of Mobile Cranes, Andreas Cremer, said, “These new Grove cranes deliver a level of performance that was not previously thought possible from cranes in this class.”

Click here to read the whole story at Vertikal.net. Photo above courtesy of their website. More information about HVO fuel can be foud here.

November 29, 2021

New Flat Top Tower Crane from Liebherr

Liebherr has added a new model to their selection of flat top tower cranes. The 470 EC-B in 17.6 and 22-ton configurations joins the top end of their EC-B series with engineering for easy assembly and transport. A recent article at America Highways’ website reviews the enhanced features and capacities of this new crane.

Now available

The 470 EC-B went on sale in January of this year. Both configurations feature a jib length of 262 feet. At that reach, the 17.6-ton crane has a jib head maximum load capacity of just over 3.5 tons, and the 20-ton model a capacity of just over 3 tons. A 10-ft. jib extension is available.

When combined with the Liebherr 24 HC 420 tower system, the 470 EC-B provides a cost-effective solution with freestanding hook heights up to 222 feet.

Designed for easy transport & setup   

Streamlining of the crane’s transport and assembly was at the forefront of the development stage. Attachment of the jib and counter-jib to the slewing platform has been simplified with quick-assembly connections. Transporting the slewing assembly, jib, and counter ballast requires the use of only five trucks, which saves time and reduces emissions.

Roomy & sophisticated cab

Three versions of the operator’s cab are available: LiCAB Basic, Air, and AirPlus. Each features floor space of over 6 sq. ft. and an unrestricted view of the work happening around and below. A newly developed 12” touch screen display features a user-friendly operating system with specific menus and multitude of language options.

More details can be read by clicking here. Image above courtesy of Liebherr.

March 14, 2022

Protect Construction Workers - Slow Down!

The Florida Department of Transportation reminds motorists to slow down and practice caution when driving through work zones in the Sunshine State. This week is designated National Work Zone Awareness Week, a program that began in 1999. State agencies sponsor education and other initiatives to persuade drivers to put away all distractions and follow the speed limit in work zones.

Safety & mobility investments

Florida is spending over $12 billion on transportation investments in 2022. These changes will improve overall safety and mobility for everyone who drives on Florida’s highways. But those improvements cannot happen without the hard work of thousands of men and women on the scene.

A lot of the roadwork projects are done at night as an effort to reduce traffic congestion and inconvenience to drivers. But this puts workers at a higher risk of injury, especially in high-speed areas. Motorists can do their part by following these simple steps:

Unfortunate statistics

During the period of 2017 through 2021 Florida saw 53,548 work zone-related collisions that included 376 fatalities and 1,904 severe injuries. FDOT Secretary Jared Perdue stated, “Work zone safety is everyone’s responsibility. Together, we can reach FDOT’s target of zero fatal crashes and serious injuries by staying alert, slowing down, and always being prepared to stop.”

Click here to read all the details at WFTV 9 Orlando’s website. Image above courtesy of WFTV.

April 14, 2022

Grove Cranes Celebrates 75 Years

This year marks the 75th anniversary of crane manufacturer Grove. The company is one of the most recognized brands in the industry with operations located around the world. Grove’s selection of products includes all terrain, rough terrain, truck, and industrial cranes.

Brothers John and Dwight Grove, along with their colleague Wayne Nicarry, built farm wagons in Shady Grove, Pennsylvania back in the 1940s. They realized a more efficient system to move raw materials for the wagons was needed, and in 1947 John Grove built a primitive mobile crane equipped with rubber tires. As time progressed, he developed the first industrial mobile cranes with hydraulic components. This in turn shifted the company focus from farming equipment to cranes.

By 1967 the company employed over 1,000 people and manufactured a variety of rough terrain and truck cranes. One of their most successful models was the RT-58, produced between 1960 and 1978. The 14-ton machine was a cab down design with a 24 to 60-foot three-section telescopic main boom and optional 20-foot stowaway jib.

In 1968, Walter Kidde Company purchased Grove Industries and John Grove left the company. He went on to start another company named Condor Industries, renamed JLG (John L. Grove’s initials) in 1973. JLG is well known to this day for producing aerial work platforms and scissor lifts.

Grove was acquired by Manitowoc Cranes in 2002. Aaron Ravenscroft, president and CEO of The Manitowoc Company, Inc. said, “We’re extremely proud to celebrate Grove’s tremendous journey over the past 75 years. Our sincere gratitude goes out to our customers and the crane operators that helped promote the Grove legacy.”

Sims Crane & Equipment’s selection of cranes includes several models built by Grove. Capacity range is 40 to 550 tons, with boom lengths of 144 to 437 feet.

Read Grove’s story at Manitowoc’s website by clicking here. Additional details regarding Grove’s history can be read here. Image above courtesy of Grove/Manitowoc.

April 1, 2022

Tadano Adds Innovative 2-Axle Crane to its Lineup

Crane manufacturer Tadano recently introduced a 2-axle all terrain crane to its new models. The AC 2.040-1 is considered groundbreaking in that it’s the company’s first crane developed jointly by their factories in Lauf and Zweibrücken, Germany. Additionally, it is the first member of Tadano’s future AC family and reflects completion of the merger between Tadano and Demag. From this point onward, all cranes manufactured by the company will be sold under the Tadano name.

First in the family

The AC 2.040-1 is the first of 15 new models to be introduced during the next few years, and its DNA will act as a blueprint for those cranes. All Tadano AC cranes will share features including a standardized crane control system, cab, and advanced technologies. CEO Jens Ennen stated, “The slogan for our one-brand strategy is ‘Your Passion. Our DNA.’ As far as we’re concerned, cranes are more than just a product we sell.”

Advanced Features

The IC 1 Plus control system uses automatic counterweight detection and capacity radar to determine the lifting capacity for every boom position. This allows the crane to make use of the maximum available lifting capacity with all outrigger configurations. The one-of-a-kind Tadano Surround View camera system shows maximum possible extension lengths for the outriggers along with counterweight tailswing radius, making positioning at the worksite easier.

Compact and maneuverable

The crane’s compact size makes it an ideal lifting solution at constrained worksites, and the steerable rear axle makes it highly maneuverable. Able to carry up to 2,425 lbs. of counterweight, it stays under an axle load of 26,455 lbs. The 310 HP Cummins engine offers quiet operation for traveling, low fuel consumption and a long drivetrain life.

Lots of power on two axles

The AC 2.040-1 has the capacity to lift 16,755 lbs. with a fully extended boom length of 115.5 ft. at a radius of 26.3 feet. This is something that no other crane in its class can do. Total lifting capacity without adding sheaves is 70,327 lbs. Maximum boom length is 115.5 ft. but can be lengthened with a 29.5 ft. extension, offsetable up to 40 degrees.

Read the whole story at Crane Hotline’s website by clicking here. Image above courtesy of Tadano.

May 5, 2022

Care for the Crane, Care for the Operator

Following a maintenance plan for cranes and other heavy-duty equipment is always a smart investment of time and resources. The crane will run more efficiently, safely, experience fewer breakdowns, and be a reliable asset over the long run. The same could be said for the crane operator. The April issue of American Cranes & Transport Magazine (ACT) includes an article that stresses the importance of the crane operator’s health, both physically and mentally.

Some helpful ideas are summarized below.

Physical health

Hydration – In general, a person should drink half of their body weight in ounces of high-quality beverages such as water and herbal tea (i.e., 180 lbs. weight = 90 oz. of beverage). Caffeinated drinks and those containing high amounts of sugar, such as coffee, soda, and juice should be avoided while on the job.

Sleep – The average person needs 7-9 hours of sleep each night. Many construction-related jobs have early start times, so being committed to an early bedtime with no sleep distractions (such as phones and TV) will help the operator be more alert.

Nourishment – Healthy eating is essential to a healthy weight, posing less risk of injury on the jobsite. The more basic and natural the food, with as little chemicals and additives as possible, the better for overall health.

Movement – Walking, stretching, and staying active promote cardiovascular and metabolic health, as well as boosting overall mood. Exercise is a natural antidepressant.

Mental health

Be thankful – For a job done safely, for filling a valuable role in the construction industry, for coworkers remaining unharmed and everyone doing their best work.

Take a breath – Try a practice known as “box breathing.” Inhale for a count of four, retain the breath for a count of four, exhale for a count of four, then hold your breath for a count of four. Repeat if needed. Deep breathing increases the amount of oxygen to the brain, stabilizes blood pressure and is a stress reliever.

Other ideas for improved mental health include meditation, sitting still, and other activities to quiet the mind such as hiking, fishing, or a hobby you enjoy.

Read the whole story at ACT’s website by clicking here.

April 26, 2022

What to Look for in Crane Stabilization Pads

No matter what size crane is being used, its stabilization pads are essential for safety because they’re the foundation for a secure lift. Crane pads are attached directly to the ram end of each outrigger and work together to enlarge the overall footprint of the crane. But the point of contact between the crane pad and ground beneath is relatively small, so an enormous amount of pressure is transferred to the outriggers while the lift is being conducted. An improperly sized pad can cause the ground to shift or collapse. Engineers take this into consideration when designing the crane pad along with maximum payload specifications provided by the crane manufacturer.

Many factors to consider

Crane pads are available in various sizes, shapes and methods of attachment. The head and pad should be incorporated into the same casting for maximum stability. Aluminum, magnesium and other alloys are both lightweight and very strong. Only qualified crane pad suppliers should be sourced for these items and not a regular industrial or metal shop.

Read the whole story at American Cranes & Transport Magazine (ACT) by clicking here. Images above from their website.

November 5, 2021

The Howard Frankland Bridge Expansion – No Small Task

Most people who live in the Tampa Bay area have driven over the Howard Frankland Bridge at least once. For many, the bridge is a vital part of the commute if they live in Tampa and work in St. Petersburg or vice versa. According to Florida Traffic Online, the Howard Frankland Bridge carries 3.5 times more traffic than the Gandy Bridge to the south and 2.5 times more traffic than the Courtney Campbell Causeway to the north. Freight trucks made up about 6% of its traffic in 2020; around 3,900 trucks in each direction every day. The steady increase in usage prompted construction of a new, larger span of the bridge which began in April 2020 at an estimated cost of $865 million. Construction is expected to be finished by late 2025.

A little bit of history

Tampa Businessman Howard Frankland proposed the original four-lane bridge (currently used as the northbound span) which was completed in April 1960 at a cost of $16 million. Modifications were made to improve safety, but by 1978 plans were in the works for a larger replacement. The decision to build a parallel bridge instead was reached in 1987 and construction began the following year. In 1990, the $54 million southbound section was opened and accommodated both directions of traffic while updates were made to the northbound span. In 1992, both spans opened and have remained in use to this day.

A labor-intensive process

Up to 250 workers at a time will be present during construction. A small ferry carries them to locations where the bridge pilings are installed. Large holes are drilled into the hard sedimentary rock (called chert), some of them extending 200 feet below the surface of the water. The rock’s toughness is more evident on the Hillsborough County side of the bay. Cranes use large hammers to drive pilings into the holes. Drilling takes place at night while most other construction happens during daylight hours. Over the next few months, beams will be placed followed by concrete poured for the bridge deck. Cement mixers will operate from the current bridge to reach the first half of the new bridge.

"Everything looks easier when you're just watching from afar," said Greg Deese, a Florida DOT engineer. "The logistics that it takes just to transport people to the work zone, to get materials, and also try to do this while not impacting traffic — it's a very drawn out, very complex process that requires constant coordination."

Beams will be placed starting late Spring 2022, followed by deck construction early Summer 2022.

The numbers:

To date:

Information courtesy of Tampa Bay Business Journal, click here for the complete story. Additional details found at WFLA’s website here. Information about the bridge’s history can be read here. Image above courtesy of Wikipedia.

February 17, 2022